01 - What We Do

Eight capabilities. One TSA.

Project 01 Est. partnership 2025
Touring Theatre Corporate AV

Cairns Convention Centre: 36 hoists, one ceiling, every brief accepted.

A 36-axis EXE Rise hoist array, 42 metres of five-chord box truss, and a Raynok control desk. The turnkey overhead rigging system that lets the Great Hall take every brief that walks in.

Location
Cairns Convention Centre
Years
2025
TSA Teams
Rigging · Service · Consulting
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One ceiling, every system

36 hoists, 42 metres of truss and the desk that drives them - one overhead system, engineered end to end.

Cairns Convention Centre runs plenary sessions, touring concerts and full productions off a single overhead rigging system. Select a point to see what TSA delivered and keeps certified.

At a glance
01 Client

Cairns Convention Centre

02 Challenge

A working convention venue needed overhead infrastructure that could absorb every touring brief, every load schedule, every cue list, without re-engineering between shows.

03 What we did

A 36-axis EXE Rise hoist array, 42 m of five-chord box truss, Raynok control console, fibre-networked power packs and network nodes, loose-hoist supply, and operator training.

04 Outcome

One system, every show. The brief that arrives next week can be loaded into the same desk by the same crew.

One desk, fibre to every axis, load cells on every hoist. The venue knows exactly what is hanging from its grid, every show.
01 The Problem

The brief: a Great Hall ready for anything that arrives

Cairns Convention Centre runs a Great Hall that hosts plenary sessions one week, touring concerts the next, and full-scale productions the week after. Every format brings its own load schedule, its own cue list, its own riggers. The venue needed overhead infrastructure that could absorb all of it, without re-engineering between shows.

TSA was engaged to design and deliver the complete system: hoist array, truss, control desk, fibre network, and the operator training that lets venue staff drive it on their own terms. One scope. One point of accountability. From engineering drawings to commissioned, certified, hands-on.

Cairns Convention Centre Great Hall during installation, overhead grid visible
The Great Hall grid before the fit-out: blank ceiling, ready for a 36-axis hoist array.
02 The Process

Engineered, installed, commissioned, signed off

i
Cairns Convention Centre Great Hall plenary session, overhead rigging in service

Engineering and system design

The design started with the load schedule. 36 EXE Rise hoists, fitted with encoders and load cells, mapped to the Great Hall grid for positioning and real-time monitoring. Five-chord box truss specified for the long spans, with redundancy and structural margins set for the heaviest brief the venue takes.

Raynok integration sat at the centre of the design. One console, fibre-networked to power packs and network nodes around the room. Single source of truth for every axis on the grid.

ii
Chain hoist installation on overhead truss, in-progress fit-out

Install on a working venue calendar

The full array went in around the venue's booked calendar. 36 axes of EXE Rise, 42 metres of five-chord box truss, fibre runs to the network nodes, and the power packs that drive them.

TSA's in-house teams handled the rigging, the fibre, and the controls integration as one job. No subcontracted handovers. No interface gaps between trades.

iii
Chain hoist commissioned and rigged, ready for show service

Commission, certify, train

Every axis was loaded, tested, and verified against the engineered figures. Load-cell readings calibrated against the encoders. The Raynok console was commissioned end to end against the first cue list to prove the signal path.

Operator training followed. Venue staff worked the desk with TSA technicians on the floor, learning the system on the same hardware they will run for years. Documentation went into the venue's safety records on the day.

03 The Result

One system, every show

Cairns Convention Centre now runs overhead rigging as a single integrated system. Hoists, truss, control, monitoring, and the operator knowledge to drive it sit under the venue's roof, with TSA on the line for ongoing service and supply.

The brief that arrives next week, whatever it is, can be loaded into the same desk by the same crew. The infrastructure is no longer the variable.

Teams on this job

Engineered, installed, supported.
Under one roof.

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Got a project that has to land first time?

Brief us early. Our in-house engineering, install, and service teams design once, then live with the system across its working life.